Automatic Shower Gel Filling Line Manufacturer
Boss Packaging Solutions is the foremost Automatic Shower Gel Filling Line Manufacturer in India, and provides the most modern filling and packaging equipment to the personal care and cosmetic market. Our fully automated filling line provides high-speed, accurate, and hygienic filling of shower gels, body washes, and other viscous products – minimizing the human error while maintaining product consistency and superior finish quality.
High-Performance Shower Gel Filling Line Solution
Automatic Shower Gel Filling Line incorporates the latest technology with servo-operated pistons to provide precision in volume delivery and a drip-free fill. The machine can be used when dealing with medium to high viscosity products, including shower gels, shampoos, body washes, and hand cleansers. It is easy to use with a user-friendly PLC control system that provides accurate operation, simple maintenance, and versatile adjustment to different containers and fill volumes.
The line is easily integrated with automatic capping, labeling, and shrink sleeve systems, providing an end-to-end packaging solution of maximum productivity and minimum downtime.
Wax/ Shave Gel Filling Application
Besides shower gels, our automatic filling line will also suit perfectly the wax and shave gel products. To achieve the consistency of products and packaging appearance, such formulations usually presuppose temperature management and bubble-free filling. The high-capacity filling systems of Boss Packaging are able to fill both semi-solid wax formulations and high-viscosity shave gels, as the filling system provides accurate dosing, prevents leakage, and produces a sleek end-product image.
The temperature-controlled filling is designed to maintain the required texture of wax and gel, preventing hardening or air entrapment during the filling and sealing process.
Key Features of Shower Gel Filling Line
- PLC and touchscreen control are completely automatic
- Drip-free fill nozzles, which are used in thick and viscous liquids.
- Hygienic stainless-steel contact parts to be filled with contamination-free material.
- The ability to change to various bottle sizes and types easily.
- Accurate and repeatable fillings.
- CIP (Clean-In-Place) easy cleaning and maintenance system.
- Full compatibility with integrated conveyor, capping, and labeling system.
- Safe operation with safety interlocks and overloads.
Technical Specification
| Details | Specification |
| Machine Type | Automatic Servo-Based Piston Filling Line |
| Filling Range | 50 ml to 1000 ml (customizable) |
| No. of Filling Heads | 2 / 4 / 6 / 8 / 12 (as per capacity) |
| Output Speed | Up to 80 bottles/min (depending on fill volume & product) |
| Filling Accuracy | ±0.5% |
| Container Type | Plastic / PET / HDPE / Glass Bottles |
| Conveyor Speed | Adjustable (variable frequency drive) |
| Power Supply | 3 Phase, 415 V AC, 50 Hz |
| Air Pressure Required | 6–8 bar |
| Material of Construction | SS 304 / SS 316 Contact Parts |
| Control System | PLC with HMI (Touchscreen Panel) |
Applications
- Shower Gel
- Body Wash
- Hand Wash
- Facial Cleanser
- Hair Conditioner
- Wax & Shave Gel
- Cosmetic Creams & Lotions
Enhance Your Production Efficiency with Automation
Boss Packaging Solutions, the packaging industry leader, offers the Automatic Shower Gel Filling Line to upgrade the packaging setup and enable automatic filling of the packages. Our solutions are precise, hygienic, highly productive, and make it possible to realize a superior payback and a homogeneous product quality per batch.
